Santa Rosa Wildfires Rehabilitation

Overview

In the wake of the Santa Rosa California Wildfires, numerous homeowners sought expert guidance on post-fire concrete foundation assessment and structural integrity testing to rehabilitate their properties. Concrete Science® Inc., a leader in concrete inspection and rehabilitation, assisted many of these individuals. This case study highlights one such homeowner’s experience, illustrating our comprehensive approach to evaluating fire-damaged concrete, providing accurate foundation testing, and offering tailored repair solutions. Our goal is to help clients make informed decisions that ensure safe, code-compliant, and long-lasting rebuilding efforts.

Close-up of fire-damaged concrete foundation after Santa Rosa wildfires, showing surface deterioration and debris. Emphasizes the importance of detailed concrete evaluations and repair strategies for post-fire structural restoration

Scope of Work

Our concrete condition assessment began with a detailed visual inspection, followed by a series of in-depth tests, both on-site and in the lab. By leveraging petrographic analysis, core strength testing, and anchor bolt pull-out tests, our team of concrete engineering experts aimed to understand the full extent of fire-induced damage hidden beneath the charred surfaces. This level of specialized structural evaluation ensures that property owners receive a reliable, data-driven roadmap to either reuse or replace their fire-damaged concrete foundations.

Close-up of fire-damaged concrete foundation with visible spalling and aggregate exposure. Highlights the effects of extreme heat on concrete integrity and the need for detailed petrographic analysis to determine repair strategies

We identified extensive surface spalling (up to 1.5–2 inches deep) and weakened top layers of the stem wall. This foundation damage assessment revealed that the retaining wall suffered far less deterioration, with underlying concrete remaining mostly intact.

Blueprint illustrating foundation footing depths, critical for verifying structural stability and compliance with building codes during fire-damaged concrete assessments

Excavations showed that two of three house foundation footings were significantly shallower than the minimum required 18 inches. Such foundation code compliance checks are crucial, as insufficient footing depth can lead to long-term stability issues even if the concrete remains strong.

Concrete wall affected by fire damage, showcasing spalling and the value of structural testing to determine compressive strength and plan effective restoration

Using rebound hammer tests and other non-destructive evaluation techniques, we found the underlying concrete to have compressive strengths around 4,500 psi. This structural testing demonstrates that not all fire-exposed foundations suffer complete material degradation, allowing for more targeted rehabilitation strategies.

Petrographic analysis image showing the effects of fire damage on concrete components, used to determine repair or replacement recommendations for structural durability
Cross-sectional view of concrete showing carbonation progression and aggregate integration, providing insights into durability and chemical processes for structural assessments
Concrete core sample under magnification, revealing aggregate stability and cement paste quality post-fire, aiding in accurate structural assessments
Microscopic view of concrete showing aggregate distribution and Moh hardness testing, highlighting the analysis of material properties for petrographic evaluation and structural durability

Our team extracted concrete cores and conducted a petrographic analysis of fire-damaged concrete, revealing that while surface layers were compromised, the underlying matrix showed no direct evidence of internal fire-related damage. Aggregates were well distributed, cement paste remained intact, and carbonation extended just ½-inch to ¾-inch beneath the surface. This detailed concrete materials evaluation helps inform whether partial or full-depth repairs are necessary.

Our anchor bolt testing services found that many bolts failed to meet the required load capacity. These tests are essential in fire-damaged foundation repairs since compromised steel-to-concrete bonds can undermine structural performance. Through this assessment, we ensure that any new construction or upgrades are anchored securely to stable, code-compliant foundations.

Fire-damaged concrete foundation with exposed anchor bolts undergoing pull-out testing to assess steel-to-concrete bond strength, load capacity, and ensure structural stability and code compliance in repairs
Burned yard showcasing a fire-damaged concrete arch and foundation under evaluation. Structural analysis will guide restoration and ensure compliance with safety standards

Key Findings

  • House Foundation: Severe surface deterioration and insufficient footing depth in key locations created potential structural risks. Although the core concrete remained strong, shallow anchorage and failed anchor bolts would need attention for a safe rebuild.

  • Retaining Wall: Minimal damage, strong underlying concrete, and no clear internal fire damage meant that the retaining wall required primarily cosmetic repairs such as stucco replacement.

Solutions and Recommendations

  • Full Rebuild (if Footing Depth Remains an Issue):
    If the inadequate footing depth cannot meet engineering standards, we recommended comprehensive foundation replacement. Our experience in post-fire structural reconstruction ensures a new, fully compliant foundation.

  • Partial Rebuild (if Footing Depth is Approved):
    Concrete Science® suggested a selective concrete removal and replacement strategy for the top 6 inches of stem walls. Using high-quality concrete, galvanized anchor bolts, and proper embedment techniques, along with replacing shallow or isolated footings, can restore structural integrity.

  • Retaining Wall Repairs:
    Since the retaining wall was largely unaffected internally, our recommendation focuses on surface rehabilitation. Removing damaged finishes and reapplying protective coatings ensures long-term durability and improved aesthetics.

Fire-damaged basement foundation with remnants of water heater and utilities. Concrete assessment focused on structural integrity and restoration options post-fire damage.
Severely fire-damaged concrete foundation wall showing discoloration and spalling. This image highlights the impact of intense heat on structural integrity and the need for detailed concrete evaluation and restoration
Fire-damaged foundation with spalling and exposed anchor bolts, highlighting structural vulnerabilities from intense heat and the need for thorough evaluation and repair

Outcome

By combining on-site structural evaluations, laboratory concrete testing, and petrographic examinations, Concrete Science® Inc. provided the homeowner and their engineers with a clear, data-driven plan. Equipped with these insights, they could confidently choose between a complete foundation rebuild or a controlled partial repair. The result is a safe, code-compliant, and long-lasting foundation that will support the homeowner’s rebuilding efforts for years to come, exemplifying the expert foundation investigation and rehabilitation services Concrete Science® Inc. offers to all clients in need of post-fire concrete evaluations.

American Concrete Institute Award to Concrete Science for Santa Rosa Wild Fires Investigation, Restoration, and Repair. Fire Damage Award Winning Company.

Thank you to our partner

General Contractor

Biltmore Builders, Inc.

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